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Helpful Hints and Tips: Cold Working and Reaming

Home ShopLinear Elasticity SolverHelpful Hints and Tips: Cold Working and Reaming

Helpful Hints and Tips: Cold Working and Reaming

Abstract: 3D cold working nonlinear analysis followed by the mapping of the nonlinear residual stresses to a reamed version of a dogbone specimen using the Bulk Residual Stress (BRS) module.

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Related Content:

  • Helpful Hints and Tips: 3D Cold-Working Process
  • Helpful Hints and Tips: 2D Cold-Work Simulation
  • StressCheck Tutorial: Mapping Cold Working Residual Stresses to a Reamed Part via BRS Method
  • StressCheck Tutorial: 2D vs 3D Cold Working Analysis of a Close Edge Distance Hole
  • Helpful Hints and Tips: Simulating Contact with Normal Springs + Nonlinear Analysis

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Categories: Linear Elasticity Solver, Non-Linear Solver, Residual Stress Modules, StressCheck Core, StressCheck Professional. Tags: Boundary Conditions, BRS, Coldworking Stress, Detailed Stress, Material Properties, Nonlinear Analysis, Nonlinear Stress, Plot Extraction, Points Extraction, Residual Stress, Results, StressCheck GUI.

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“The addition of incremental theory of plasticity in StressCheck has greatly improved our ability to accurately predict the fatigue life of joints with interference fit fasteners and cold worked holes. This ability is especially important, not only in support of maintaining aging aircraft but also in analyzing some of the new cold working techniques that have been introduced in recent years.
Prior to this implementation, analysts often relied on closed-form approximations or simple factors that were often overly conservative and sometimes even unconservative when used in life prediction. Now, not only can we more accurately predict residual stresses in these complex structural joints, but we can also do so in a timely manner given the modeling and analysis efficiency that exists with a p-version FEA code such as StressCheck.”

F-15 Structures Manager, The Boeing Company

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